Customize Consent Preferences

We use cookies to help you navigate efficiently and perform certain functions. You will find detailed information about all cookies under each consent category below.

The cookies that are categorized as "Necessary" are stored on your browser as they are essential for enabling the basic functionalities of the site. ... 

Always Active

Necessary cookies are required to enable the basic features of this site, such as providing secure log-in or adjusting your consent preferences. These cookies do not store any personally identifiable data.

No cookies to display.

Functional cookies help perform certain functionalities like sharing the content of the website on social media platforms, collecting feedback, and other third-party features.

No cookies to display.

Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics such as the number of visitors, bounce rate, traffic source, etc.

No cookies to display.

Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.

No cookies to display.

Advertisement cookies are used to provide visitors with customized advertisements based on the pages you visited previously and to analyze the effectiveness of the ad campaigns.

No cookies to display.

Visionary Manufacturing: Elevating Efficiency

with Advanced Machine Vision Solutions

Visionary Manufacturing: Elevating Efficiency with Advanced Machine Vision Solutions

In the  manufacturing landscape, precision, efficiency, and real-time decision-making are paramount. There is an ever-growing need for advanced technologies that can streamline processes, enhance quality control, and optimise production workflows.

In heavy industries like metal, mining, thermal, and cement rely on lengthy conveyor systems for crucial material transportation. Conveyors are vital for furnaces, casting, and manufacturing, making them the backbone of these operations. Challenges in these industries include harsh environments, limited accessibility, high breakdown costs due to lengthy downtime, and difficulties in conducting manual inspections.

The use of video analytics and AI is at the core of our solution. The solution’s accuracy is impressive with 99.98% identifications, minimising false positives and negatives. It improves overall safety, minimises production losses, and enhances efficiency. The solution provides complete visibility on conveyor belt health and anomalies around it.

ZestIOT offers PREDICTON – an  innovative solution around Video Analytics and CameraAI, combining Machine Vision and Conveyor Monitoring, to address these challenges effectively.

Key Features

Identifies Multiple use cases like Cuts and Damages, Foreign Objects, Belt Spillage

alarm

Senses Belt Sway and Misalignment

alarm

Add on Modules for Belt thickness and Fire and Smoke detection available

Provides Category wise work flow with 99.8+ accuracy

Group 146

Can be easily accessed on an Interactive web based dashboard and interface

Group (5)

Easily Integrates with PLC and other 3rd party systems

Highlights

  • Supports Rugged operation in harsh environments
  • Simplified maintenance with dust resistant mechanism
  • Exceptional accuracy at 99.98%+
  • Versatile event modes from minor to critical
  • Seamless integration with MES/PLC systems
  • Provides complete visibility into conveyor belt health and anomalies.
  • Includes a patent-pending dust-resistant mechanism, ensuring high availability in harsh industrial environments.

BENEFITS

Minimises downtime

Reduced Cost of Maintenance

Enhances safety

Enhanced productivity and profitability

Trusted By

Case Studies

On the Right Track : A Case Study on Track Visualization

On the Right Track : A Case Study on Track Visualization

Client: Leading Indian Steel Manufacturer with an Installed Capacity of 18 MTPA

On the Right Track : A Case Study on Track Visualization

On the Right Track : A Case Study on Track Visualization

Client: Leading Indian Steel Manufacturer with an Installed Capacity of 18 MTPA

Case Studies

Partner with us and join the ranks of satisfied customers who have experienced the transformative power of our IoT solutions. Contact us today to book a meeting.

Get In Touch

Partner with us and join the ranks of satisfied customers who have experienced the transformative power of our IoT solutions. Contact us today to book a meeting.