Industries

Detection of Aircraft Turnaround Operations

Aviation

Detection of Aircraft Turnaround Operations

Business Problem

  • Lack of Visibility of Ground Operations & their delays.

  • Disjointed Operations, late reactions & customer dissatisfaction.

Solution

  • End-To-End solution using IIOT & Computer Vision.

  • Night vision, thermal IP Cameras with our Al Engine to analyse complex tasks.

  • Auto-Detection of aircraft to people count, human activities, defective units, temperature measurements.

  • Auto-Monitor workforce, product & time stamping of the activities.

Benefits

  • Complete digitization of ground operations.

  • Over 20+ operations monitored & tracked along with equipment & manpower.

  • Real-time monitoring & detection of events with timestamps.

  • Identification of delays to turn the operations faster.

  • Improve Productivity & Efficiency.

Defect Detection in Hot Rolled Coil

Manufacturing - Steel Industry

Defect Detection in Hot Rolled Coil

Business Problem

  • Steel coils with edge cuts, edge burr defects

  • With 5000 C surface temp, humanly not possible to defect defects

  • 400 Coils manufactured by the time defect inspection is performed

Solution

  • High resolution high FPS industrial grade cameras with heat resistant casing to capture coils face

  • Real time inspection after production

  • Just in time defects identification & face profiling

  • Grading based on defects, integration with level 2 for inventory planning & management

Benefits

  • Reduction in inspection time from 24 hrs to 1 min

  • Proactive handling & sorting of defecting coils

  • Just in time corrective & preventive actions => Cost Savings

Detect Operation delays in Heat Cycle

Manufacturing - Steel Industry

Detect Operation delays in Heat Cycle

Business Problem

  • Multiple delays in EOF Process.

  • Manual capturing of information is processed after the delay event

  • Difficulty in identifying the delays root cause during the running process

Solution

  • High resolution high FPS industrial grade cameras with heat resistant casing to capture images & videos

  • Using AI, auto capture of operations timestamp, real time delay identification compared to SOP

  • Just in time alerts to shift in charge, control room for corrective & preventive actions

Benefits

  • Discovery of operations timing & deviation from SOP

  • Dashboard with real time operations visibility / digital twin

  • Reduces delay in planned production activities.

  • Overall time & cost saving.

Realtime Quality Inspection & Counting TMT Bars

Manufacturing: Steel Industry

Realtime Quality Inspection & Counting TMT Bars

Business Problem

  • Surface defects & Shape distortion of TMT Bars leading to rejections.

  • No visibility in production process leading to delays post production for inspections & detection on defects.

  • No manual intervention & inspection possible due to very high temperature.

Solution

  • High resolution high FPS industrial grade cameras with heat resistant casing to capture images & videos to detect minute cuts, marks & waviness.

  • Realtime feed send to control room for checks & detections with display units to view.

Benefits

  • Realtime detection & alerts with over 99% accuracy.

  • Network connectivity to control room.

  • Identifies mismatch & send alerts.

  • Overall time & cost saving.

Counting of LPG Cylinders & Segregation

Manufacturing – Oil & Gas

Counting of LPG Cylinders & Segregation

Business Problem

  • Count LPG Cylinders (5, 14.5 & 19Kg), cap

  • Daily ~50K per plant, tedious, time consuming & multi step checks

  • Manual operations

Solution

  • Flameproof CameraAI & Edge compute – Detect Lorry In/Out, Telescopic conveyor belt, Unloading/Loading, Count, Size, Timing

  • 100% accuracy

  • Identify anomalies/abuse, double count

  • Raise alarm (audio & visual)

  • Notification to C&C, video clip of non compliance

Benefits

  • Remove manual intervention, Auto reconciliation

  • Save time for unloading & loading operations

  • Cost savings

Non Intrusive Container Tracking

Non Intrusive Container Tracking

Non Intrusive Container Tracking

Business Problem

  • Missing Container & Disputes with Operator & Agent/Customer Longer Turn-around time & reduced throughput.

  • Incorrect daily morning report (container reconciliation).

  • Un-optimized planning.

  • More lift & shift movements.

  • Risk of dangerous goods storage to normal areas

Solution

  • RFID Tags & Camera & AI to Automate container id & movement capture.

  • Proof of service for each container handling operation 100% Coverage & accuracy.

  • Accurate Digital map of physical location Push notification in case of any operation Storage geo-fencing & zoning.

  • Equipment’s status & availability Actionable reports

Benefits

  • Improve throughput & reduction in turnaround time 100% visibility & proof of service Reduction in Lifts & shifts operations ‘zero’ risk of dangerous goods storage at normal areas Remove manual entry & ‘errors’ Exchange container information with Port community Connect with Digital transport system & increase truck backloading.

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