Detection of Aircraft Turnaround Operations
Detection of Aircraft Turnaround Operations
Business Problem
Lack of Visibility of Ground Operations & their delays.
Disjointed Operations, late reactions & customer dissatisfaction.
Solution
End-To-End solution using IIOT & Computer Vision.
Night vision, thermal IP Cameras with our Al Engine to analyse complex tasks.
Auto-Detection of aircraft to people count, human activities, defective units, temperature measurements.
Auto-Monitor workforce, product & time stamping of the activities.
Benefits
Complete digitization of ground operations.
Over 54+ operations monitored & tracked along with equipment & manpower.
Real-time monitoring & detection of events with timestamps.
Identification of delays to turn the operations faster.
Improve Productivity & Efficiency.
Defect Detection in Hot Rolled Coil
Defect Detection in Hot Rolled Coil
Business Problem
Steel coils with edge cuts, edge burr defects
With 5000 C surface temp, humanly not possible to defect defects
400 Coils manufactured by the time defect inspection is performed
Solution
High resolution high FPS industrial grade cameras with heat resistant casing to capture coils face
Real time inspection after production
Just in time defects identification & face profiling
Grading based on defects, integration with level 2 for inventory planning & management
Benefits
Reduction in inspection time from 24 hrs to 1 min
Proactive handling & sorting of defecting coils
Just in time corrective & preventive actions => Cost Savings
Detect Operation delays in Heat Cycle
Detect Operation delays in Heat Cycle
Business Problem
Multiple delays in EOF Process.
Manual capturing of information is processed after the delay event
Difficulty in identifying the delays root cause during the running process
Solution
High resolution high FPS industrial grade cameras with heat resistant casing to capture images & videos
Using AI, auto capture of operations timestamp, real time delay identification compared to SOP
Just in time alerts to shift in charge, control room for corrective & preventive actions
Benefits
Discovery of operations timing & deviation from SOP
Dashboard with real time operations visibility / digital twin
Reduces delay in planned production activities.
Overall time & cost saving.
Realtime Quality Inspection & Counting TMT Bars
Realtime Quality Inspection & Counting TMT Bars
Business Problem
Surface defects & Shape distortion of TMT Bars leading to rejections.
No visibility in production process leading to delays post production for inspections & detection on defects.
No manual intervention & inspection possible due to very high temperature.
Solution
High resolution high FPS industrial grade cameras with heat resistant casing to capture images & videos to detect minute cuts, marks & waviness.
Realtime feed send to control room for checks & detections with display units to view.
Benefits
Realtime detection & alerts with over 99% accuracy.
Network connectivity to control room.
Identifies mismatch & send alerts.
Overall time & cost saving.
Counting of LPG Cylinders & Segregation
Counting of LPG Cylinders & Segregation
Business Problem
Count LPG Cylinders (5, 14.5 & 19Kg), cap
Daily ~50K per plant, tedious, time consuming & multi step checks
Manual operations
Solution
Flameproof CameraAI & Edge compute – Detect Lorry In/Out, Telescopic conveyor belt, Unloading/Loading, Count, Size, Timing
100% accuracy
Identify anomalies/abuse, double count
Raise alarm (audio & visual)
Notification to C&C, video clip of non compliance
Benefits
Remove manual intervention, Auto reconciliation
Save time for unloading & loading operations
Cost savings
Non Intrusive Container Tracking
Non Intrusive Container Tracking
Business Problem
Missing Container & Disputes with Operator & Agent/Customer Longer Turn-around time & reduced throughput.
Incorrect daily morning report (container reconciliation).
Un-optimized planning.
More lift & shift movements.
Risk of dangerous goods storage to normal areas
Solution
RFID Tags & Camera & AI to Automate container id & movement capture.
Proof of service for each container handling operation 100% Coverage & accuracy.
Accurate Digital map of physical location Push notification in case of any operation Storage geo-fencing & zoning.
Equipment’s status & availability Actionable reports
Benefits
Improve throughput & reduction in turnaround time 100% visibility & proof of service Reduction in Lifts & shifts operations ‘zero’ risk of dangerous goods storage at normal areas Remove manual entry & ‘errors’ Exchange container information with Port community Connect with Digital transport system & increase truck backloading.